lei50505 / hoverboard-firmware-hack-foc-bbcar Goto Github PK

This is a 4-wheel-drive-bobbycar-optimized version of the famous hoverboard mainboard FOC firmware by EmanuelFeru. This an improved version of my old bbcar firmware.

• Controlled by 2 potis on the steering wheel: 1. forward, 2. break or backward or turbo mode
• 4 driving modes with different speeds, accelerations and features
• Acceleration and breaking ramps, turbo ramp
• Everything else is identical to: https://github.com/EFeru/hoverboard-firmware-hack-FOC
• Backwards beep for safety :D (can be disabled in config.h)

• Poti-out-of-range detection: controlled breaking and poweroff (fast di-de-di-de-di-de-di-de sound)
• Low battery beep and poweroff (calibrate battery and use a good BMS!)
• Motor fault detection
• See beep codes

• This firmware is compatible with Single Mainboards with STM32F103RCT6 and GD32F103RCT6 chips only.
• Schematic for connecting potis (full guide)
• Use 1 power button and connect it to both boards

You can activate them by holding one or more of the potis while poweron. (km/h @ full 12s battery):

• Mode 1 - Child: left poti, max speed ~3 km/h, very slow backwards, no turbo
• Mode 2 - STVO: no poti, max speed ~<6 km/h (verify it), slow backwards, no turbo
• Mode 3 - Fun: right poti, max speed ~12 km/h, no turbo
• Mode 4 - Power: both potis, max speed ~22 km/h, with turbo ~39 km/h

After poweron it beeps the welcome melody, then the mode in 1 to 4 fast beeps. Default is mode 2.

Field weakening is availible in mode 4 only. It can be activated above 80% of top speed only. Keep forward poti fully pressed. To activate turbo, fully press the backwards poti to get additional 40% more power. :) Please be very careful, this speed is dangarous!

Peak power on full throttle+turbo on dry sand is around 50A = ~2300W at 12 lithium battery cells. The average current on normal road is much less. More power does not make much sense. The wheels are not able to get the power onto the ground. Cooling of the board is no problem, the wheels will get too hot before. You will get a range of ~20km out of a 10Ah 12s battery on mode 4 without turbo. Use a good BMS!!!

On new boards the chip is write-protected and must be unlocked first.

• Install Visual Studio Code
• Install PlatformIO IDE within VSCode extension system
• File --> open folder: hoverboard-firmware-hack-FOC-bbcar
• Connect st-link v2 adapter to the board (do not connect 3.3V) pic
• Connect battery or power supply to the board
• Press and hold poweron button, press "Upload" button, wait for upload to finish, release poweron button

If the ADCs are not calibrated, the board will make a fast di-de-di-de-di-de-di-de sound and will poweroff emiedetly after poweron

• Disconnect serial and st-link adapters
• Make sure you calibrate both boards together!
• Poweron and hold the button until a beep sound (after ~10s). After 1 sec you will hear another lower beep.
• Now you have 20s to move both potis to min and max positions. Release in the mid position (which equals min position in this case). Wait for the 20s to end or short press poweron button.

• You have a dead zone at the start and end of the poti range.
• Edit config.h ### DEFAULT SETTINGS ### section:
• Make ADC_MARGIN smaller to make the dead zone smaller. It depends on the quality of your potis how small you can make it. If it is too small, the car sometimes starts driving slowly without pressing the potis or you will not reach max speed. I recommand to use hall-potis instead of mechanical ones.
• Re-upload and recalibrate potis after every ADC_MARGIN-change.

• Edit config.h ### BATTERY ### section:
• Connect usb-serial converter (GND, TX, RX, NOT 3.3V!) to the right sideboard cable. pic
• Press "Serial Monitor" button to get debug feedback from the board at 115200.
• Connect a known voltage to the board, verify with multimeter. For 45.00V, write 4500 to BAT_CALIB_REAL_VOLTAGE. If board powers off emiedetly, either the ADCs are not calibrated (calibrate them first) or undervoltage protection jumps in (use higher voltage up to 51V)
• Write BatADC from serial output to BAT_CALIB_ADC in config.h
• Make sure BAT_CELLS matches your cell count
• Re-upload

• press the power button until beep. release the button and immediately press again for >= 2 sek. beep-beep indicates the mode switch to FOC. To switch back to SIN, poweroff and poweron again. Field weakening is not working very well in FOC mode. It is significantly slower.

• Sometimes 1 board is on and the other off. This is a rare case. The easiest way to poweroff both boards is to press a poti half way and press the power button. The board which is trying to poweron will detect this as an invalid state and poweroff.
• The current and max speed calibration function initiated by pressing poweron button in a special way is disabled in thes firmware.
• After poweron the board immediately powers off without an additional beep code: This happens if potis are in valid range but not in a valid position for detecting driving mode: max and min positions are valid, in between is invald. Use serial debug to get more info.

• At the moment it runs on sinus mode, not foc. This is because in older versions field weakening was not working on foc. Have to try again.

• https://github.com/EFeru/hoverboard-firmware-hack-FOC
• https://larsm.org/allrad-e-bobby-car/
• https://figch.de/index.php?nav=bobbycar