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Cheap-FOCer (Beta)

BLDC Motor Controller based on the VESC 4.12 hardware alt text

Advantages

-All functional features of VESC 4.12

-Lower build and BOM cost

-TO-220 FETs allow for big heat sink attachment for better thermal performance

-SMD components no smaller than 0805 make hand assembly practical

-Added ON/OFF capability to turn off control circuitry when controller is not in use. A simple mechanical switch will achieve this when connected to the “ON/OFF” 2-pin header.

-Can fit in typical “350W” ebike enclosures

-Can fit in Hammond 1590b enclosures

Disadvantages (that I know of)

-Larger than original VESC. Cheap FOCer is 45mm x 92mm

-Higher profile with TO-220 package FETs

-Additional assembly steps to beef up high-current traces. 2 layers of 1oz copper can’t handle the current flowing through during operation. Assembler will have to apply wire/solder wick/bus bar to the exposed Power, Ground, and Phase traces that you can see in the images.

Software/Firmware Requirements

Cheap FOCer is based on the VESC 4.12 and uses the relavent VESC firmware/software.

License

Cheap FOCer is licensed under the Creative Commons Attribution-ShareAlike 4.0 International License. To view a copy of this license, visit http://creativecommons.org/licenses/by-sa/4.0/.

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