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• Bottom part is a bit too narrow (+1mm)
• Inner hinge handles need to be further apart (+2mm each)
• Inner hinge handles need to be longer (+3mm)
• Inner hinge needs to be a bit smaller (try 80% of outer hinge?)
• maybe try printing the bottom part with the bottom side down, so that only the hinge needs support?
• Make corners rounded
• Only let lower part wrap around the handle, so that the brush can be placed into the bottom part from above
• Implement a locking mechanism for the top part (some kind of clip)

Rail:

• Opening Height: 8.2mm
• Opening Depth: 10.4mm
• Lip Depth: 3.5mm (rounded?)
• Lip Thickness: ~2.5mm

Table + Wall:

• Distance upper table - wall: 19mm
• Distance lower table - wall: 18mm
• Thickness upper table: 30mm

There's a switch on the top of the board that needs to be accessed through the top part of the case.

Add a hole for easy access.
Beware of flipped designs

• Diameter (thinnest part): 27mm
• Diameter (thick/back part): 28.5mm
• Diameter (red part, thinner part): 30mm
• Diameter (red lip): 40mm
• Total Length: 40mm
• Yellow Part Length: 21mm
• Yellow Part Length (thick part): 7mm
• Lip Length: 8.5mm
• Wall Gap Width: 1mm
• Wall Gap Depth: 1mm

Measurements:

• Width: 250mm
• Depth: 70mm
• Thickness: 2mm
• Clearance Right: 6mm
• Clearance Left: 1mm
• Clearance Top: 20mm
• Clearance Bottom: 10mm
• Left support pillar offset: 88mm
• Left support pillar thickness: 3mm

Old Version:

• Remove right support pillars
• Copy screw holes (M4)

• Ground clearance: 3mm
• Mounting hole diameter: 3.5mm
• 16-pin connector width: 28mm
• 16-pin connector height: 8.7mm
• Power connector width (large): 16mm
• Power connector width (small): 14mm
• Power connector height: 7.7mm
• Lemo width: 7.2mm
• Lemo height: 7mm
• Lemo row 1 width: 92mm
• Lemo row 2 width: 77mm
• Lemo row 3 width: 29mm
• Board thickness: 1.7mm
• Max height (piggy): 17.4mm
• Board depth: 100mm
• Board width: 200mm
• Switch center distance top: 40mm
• Switch center distance left: 115mm
• Switch hole width: 15mm
• Switch hole height: 15mm

The lip can be no longer than 1.5mm 1mm, and it can't be thicker than 1mm.

• make it a bit smaller
• add rounded corners

In an emergency the button has to be pushed in completely (or at least the possibility should exists), so the addon must not interfere with that.
This means that the addon mount can't be too large.

Measure how much space is left when the button is fully pressed and consider this in the design.

Remove the back part of the protector as shown in the picture to allow the mount to be placed onto the button.

• Width: 90mm
• Upper edge to lower edge: 54mm
• Height: ~48mm
• Edge width (top & sides): 5mm
• Edge width (bottom): 12.5mm
• Edge thickness: 2mm;
• Power Plug diameter (flush): 24mm
• Power plug distance left: ~7mm
• Power plug distance top: 8mm
• Lan cable width: ~6mm
• Safe bend distance: 40mm
• Angle: ~60°
• Angled part length: ~33mm